During Production Inspection

Detect Defects Early – Maintain Quality and Production Progress During Manufacturing

Overview

The During Production Inspection (DPI), also known as In-Process Inspection, is a quality inspection conducted when 20-50% of production is completed. It ensures that the manufacturing process remains aligned with approved product specifications, quality standards, and client expectations. DPI focuses on verifying product consistency, identifying defects, and assessing production processes, helping to detect issues before they escalate.By conducting DPI at this stage, manufacturers can implement timely corrective actions, ensuring that quality standards are maintained throughout the production cycle. This inspection helps prevent widespread defects, reduces rework costs, and ensures that the final batch meets customer requirements before mass production is completed.

During Production Inspection

Why Choose During Production Inspection?

  • Detect defects during production to avoid costly rework and delays.
  • Verify that production quality and processes meet your specifications.
  • Identify and address potential quality issues before mass production is completed.
  • Ensure consistent product quality across all production stages.

Inspection Focus Areas

  • Production Progress Check: Assess the status of production and ensure it aligns with the planned timeline.
  • Product Sampling and Testing: Conduct checks on product appearance, dimensions, and functionality.
  • Workmanship Assessment: Inspect for common defects, inconsistencies, and non-conformities in production.
  • Packaging and Labeling Verification: Ensure that packaging and labeling meet client specifications and industry standards.

Inspection Process

  • Preparation: Review production timeline, specifications, and quality requirements with the supplier.
  • Sample Selection: Choose random samples according to AQL (Acceptable Quality Limit) standards.
  • Detailed Inspection: Conduct checks on samples for defects, workmanship, and compliance with specifications.
  • On-Site Feedback: Provide immediate feedback to the supplier and suggest corrective actions if issues are found.
  • Reporting: Receive a comprehensive DPI report within 24 hours, detailing findings and recommendations.

Report & Results

The DPI report includes high-resolution photos, defect analysis, a summary of findings, and recommended corrective actions. The report is delivered within 24 hours, providing you with timely insights to maintain control over your production quality.

Frequently Asked Questions (FAQ)

When should I schedule a During Production Inspection (DPI)?

DPI is recommended when 20-50% of production is completed to detect issues early.

What is included in the DPI report?

The report features photos, defect analysis, a summary of findings, and recommendations for corrective actions.

Can I customize the DPI checklist?

Yes, the checklist can be tailored based on your product specifications and quality requirements.

How soon will I receive the DPI report?

The report will be delivered within 24 hours of the inspection.

What if defects are found during DPI?

If defects are identified, we provide immediate feedback and recommend corrective actions. You can decide whether to rework or continue production based on the findings.

Can I get a sample DPI report before placing an order?

Yes, sample reports are available upon request.

How far in advance should I book DPI?

We recommend booking at least 3-5 days in advance to ensure inspector availability and proper scheduling.

Get Started with During Production Inspection

Ensure consistent quality throughout your production process. Click below to request a sample report or submit an inquiry form, and our team will assist you promptly.

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