Defect Sorting Inspection

Overview

The Defect Sorting Inspection (DSI), also known as 100% Inspection, is a quality control process designed to identify and remove defective products before shipment. Unlike random sampling inspections, DSI involves a full inspection of all goods to ensure that only defect-free products are delivered to customers. During this process, inspectors examine each unit and classify defects into minor, major, and critical categories, removing all non-conforming products from the batch. This inspection is particularly useful when previous quality checks have detected a high defect rate, or when buyers require strict quality control measures to minimize the risk of defective goods reaching the market. By conducting DSI, businesses can significantly reduce returns, improve customer satisfaction, and ensure compliance with strict quality standards.

Why Choose Defect Sorting Inspection?

• Identify and remove defective items before shipment, reducing the risk of returns and customer complaints.
• Ensure that only products meeting quality standards are shipped, protecting your brand reputation.
• Save time and costs by avoiding a complete rework of the entire production batch.
• Gain peace of mind knowing that each item has been individually checked and sorted.

Inspection Focus Areas

• Visual Defects: Inspect for appearance flaws such as scratches, dents, discoloration, and poor finishing.
• Functional Defects: Test product functionality to ensure that all items meet the required performance standards.
• Workmanship Issues: Check for common assembly defects, such as loose parts, misalignment, and poor soldering.
• Safety and Compliance: Verify that products meet safety standards and do not pose any risks to end-users.

Inspection Process

• Preparation: Review product specifications and defect criteria with the client and supplier.
• Sorting Setup: Establish a sorting area at the production site with clear defect classification criteria.
• Detailed Screening: Inspect each item individually and separate defective products from compliant ones.
• On-Site Feedback: Provide immediate feedback to the supplier, highlighting the types and causes of defects.
• Reporting: Receive a comprehensive DSI report within 24 hours, detailing the sorting results and defect analysis.

Report & Results

The DSI report includes detailed photos of defects, a summary of sorting results, defect classifications, and actionable recommendations. The report is delivered within 24 hours, giving you the information needed to make quick decisions about the shipment.

Frequently Asked Questions (FAQ)

Get Started with Defect Sorting Inspection

Need to sort out defective items before shipment? Click below to request a sample report or submit an inquiry form, and our team will assist you promptly.